
Net Shape Forging, also can be called as precision forging, which is an industrial manufacturing technique. As the name suggested, the initial production of the item is very close to the final (net) shape, reducing the need for surface finishing. Reducing traditional finishing such as machining or grinding eliminates more than two-thirds of the production costs in some industries. This wastage can be as high as 70 % for gear blanks, and even 90+ % in the case of aircraft structural parts. Net-shape and near-net-shape processes minimize the waste by making precision dies, producing parts with very little draft angle (less than 1o). This process was developed to minimize cost and waste associated with post forging operations. Therefore, the final product from a precision forging needs little to no final machining. Cost savings are gained from the use of less material, and thus less scrap, the overall decrease in energy used, and the reduction or elimination of machining. Precision forging also requires less of a draft, 1° to 0°. The downside of this process is its cost; therefore it is only implemented if significant cost reduction can be achieved.
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